CLOSED DIE FORGING DIES
Closed die forging, also known as impression die forging, is a manufacturing process in which a heated (or sometimes cold) metal billet is placed between two specially designed dies. As the dies close under extremely high pressure, the metal flows into the die cavities, producing a component with the desired shape and excellent mechanical properties.
Unlike open die forging, the material is completely confined within the die impressions, allowing complex geometries and close dimensional tolerances.
We can supply complete set for closed die forging dies as per the requirements of client.
Design → CAD/CAM → Die Manufacturing → Heat Treatment → CNC Machining → Surface Treatment → Inspection → Trial Forging → Final Die Supply.
OPEN DIE – FORGING DIES
Open die forging is a metal forming process in which a heated metal workpiece is compressed between flat or simply shaped dies that do not completely enclose the material. The metal flows freely in the directions not restricted by the dies, allowing the operator to gradually shape the workpiece into the desired form.
This process is also known as smith forging or free forging.
Our open die forging tooling includes flat dies, V-dies, swage dies, blocker dies, edging dies, drawing dies, fullering dies, step dies and customized forging dies.
We manufacture dies according to customer requirements, including forging equipment, component geometry, material, forging temperature, load conditions and production requirements.
Products We Can Supply Following Dies For Different Applications
HOT FORGING DIES
Hot forging is a metal forming process in which a metal workpiece is heated above its recrystallization temperature and shaped using compressive forces from hammers, presses, or forging machines. Heating the material makes it softer and more ductile, allowing it to be formed into complex shapes without cracking.
We supply and manufacture high-quality Hot Forging Dies for industrial forging applications involving steel, alloy steel, stainless steel, aluminum, titanium and other high-temperature forging materials.
Our hot forging dies are engineered to withstand high forging temperatures, impact loads, thermal cycling, abrasion and repeated production cycles, while maintaining dimensional accuracy and reliable service life.
COLD FORGING DIES
Cold forging is a metal forming process in which a metal workpiece is shaped at or near room temperature by applying very high compressive forces using dies and punches. Unlike hot forging, the material is not heated above its recrystallization temperature.
It is one of the most economical manufacturing processes for producing high-strength, high-precision components in large quantities.
We supply and manufacture high-precision Cold Forging Dies designed for cold forming, cold heading, extrusion, upsetting, and precision metal forming applications.
Our cold forging dies are engineered to withstand extremely high forming pressures while delivering excellent dimensional accuracy, surface finish, tool life, and repeatability.
SAND CASTING
Sand casting is one of the oldest and most widely used metal casting processes. It involves pouring molten metal into a mold made of specially prepared sand. After the metal solidifies, the sand mold is broken to remove the casting.
It is widely used for manufacturing components from aluminum, steel, stainless steel, cast iron, bronze, brass, titanium alloys (specialized applications), and other metal alloys.
We manufacture and supply Sand Casting Patterns & Tooling for a wide range of industrial, engineering, automotive, oil & gas, power generation, and heavy equipment applications.
Our patterns and casting tooling are engineered to produce accurate, repeatable, and dimensionally consistent castings while considering shrinkage, machining allowance, draft angles, parting lines, core requirements, and metal flow.
We provide both new pattern development and replacement tooling based on customer drawings, 3D CAD models, samples, or existing components.
DIE CASTING DIES
Die casting is a high-precision manufacturing process in which molten metal is injected under high pressure into a hardened steel mold (called a die). The metal solidifies rapidly, producing parts with excellent dimensional accuracy, smooth surface finish, and high production rates.
It is one of the most widely used manufacturing methods for producing complex metal components in large quantities.
Die Casting further is classified into TWO sub classes
Precision Die Casting Dies for High-Volume Production
We manufacture and supply precision Die Casting Dies engineered for high-quality, repeatable, and high-volume production of complex metal components.
Our die casting tooling is designed according to the component geometry, casting alloy, machine specifications, production volume, dimensional tolerances, and required surface finish.
Our die casting tooling is designed according to the component geometry, casting alloy, machine specifications, production volume, dimensional tolerances, and required surface finish.
Our Die Casting Die Solutions
Complete Die Casting Tooling Solutions
Product Analysis → Die Design → CAD/CAM → CNC Machining → EDM → Heat Treatment → Polishing → Assembly → Trial Casting → Inspection → Final Delivery
CUSTOM CASTING TOOLING
We manufacture and supply Custom Casting Tooling engineered to meet the specific requirements of complex casting components, production processes, materials, and manufacturing volumes.
Our custom tooling solutions are developed to improve casting accuracy, repeatability, dimensional consistency, material flow, productivity, and overall production efficiency.
From prototype tooling to high-volume production tooling, we provide complete solutions from product analysis and tooling design through CNC machining, EDM, finishing, assembly, inspection, and trial casting.
Our Casting Tooling Solutions
Tooling Components
Depending on the application, tooling can include:
Patterns • Core Boxes • Core Inserts • Mold Cavities • Die Inserts • Slides • Lifters • Guide Pins • Guide Bushes • Gating Systems • Runners • Risers • Vents • Cooling Channels • Ejection Components
Our Process
Component Analysis → Tooling Design → CAD/CAM → CNC Machining → EDM → Finishing → Assembly → Inspection → Trial Casting → Final Delivery
Custom Tooling for Your Application
Send us your drawing, 3D model, sample, material specification, or production requirements.
We can develop and supply the appropriate casting tooling for your application.